Packaging Testing & Approval

UN Dangerous Goods Testing

Independent, NATA-accredited testing for dangerous goods packaging — so you can prove it meets the UN Recommendations and ADG Code before it ships, with Falcon managing your approval application from start to finish.

NATA-accredited to ISO/IEC 17025 · 38 years of testing expertise · Independent & Australian-owned

What UN dangerous goods testing proves

UN dangerous goods packaging testing confirms that a container — a drum, jerrican, box, IBC or other package — can safely hold and transport dangerous goods under the UN Recommendations on the Transport of Dangerous Goods. Packaging is tested against a specific UN performance level, and once it passes, it can be marked with the UN packaging symbol and legally used to ship dangerous goods.

Testing is required whenever you manufacture, import, repackage or substantially modify packaging intended to carry dangerous goods — it applies to the packaging itself, independent of any testing done on the goods it will carry.

Who this is for

Packaging manufacturers
Chemical manufacturers and suppliers
Dangerous goods consignors
Importers and exporters
Product and packaging engineers
Quality and compliance managers
Sealed industrial packaging drums of the type covered by UN dangerous goods testing

Packaging we test

If your packaging isn't listed here, get in touch — this covers the packaging types we see most often, not the full extent of what we can assess.

Jerricans
Drums
Combination packages
Pails & tinplate
Plastic & metal boxes
Bags
IBCs
Flexible IBCs (FIBCs)
Biological & infectious substance packaging
Sharps containers
Aerosol cans
EPS boxes

Tests we perform

Design-type testing carried out to the methods set out in the UN Recommendations and ADG Code.

Drop testing
Top lift & bottom lift testing
Leakproofness testing
Topple & righting testing
Hydraulic (internal pressure) testing
Tear resistance testing
Stacking testing
Vibration testing
Cobb testing (fibreboard water absorption)
Additional tests to your specification

Standards & regulatory frameworks

We test to the frameworks that determine whether your packaging can legally be sold, transported and shipped.

UN Recommendations on the Transport of Dangerous Goods

The international model regulations that set UN packaging performance levels, test methods and marking requirements.

Australian Dangerous Goods (ADG) Code

Australia's implementation of the UN Recommendations, governing dangerous goods transport by road and rail.

IATA Dangerous Goods Regulations

Additional packaging and documentation requirements that apply when dangerous goods are transported by air.

Stacked industrial drums representative of dangerous goods packaging

Independent testing is the difference between assumed compliance and proven compliance.

The testing pathway

A straightforward path from an initial enquiry to a certified, correctly marked package.

01

Scope & standards

We confirm the UN packaging group and performance level, and the Class-specific requirements that apply to your packaging.

02

Sample submission

You send representative production samples, along with details of the substance and transport modes involved.

03

Testing

We test your packaging to the relevant UN Recommendations and ADG Code methods in our laboratory.

04

Certification & marking

You receive a test report and the correct UN marking specification to apply to your packaging.

05

Approval & revalidation

We manage your packaging design approval application with your state's Competent Authority from start to finish, and guide you through revalidation when your five-year UN certification is due to expire.

What we'll need from you

  • Representative production samples of your packaging
  • Details of the substance it will carry, including UN Class and Packing Group if known
  • Your intended transport modes — road, rail, sea or air
  • Timeframes for your project

Beyond the test report

In Australia, dangerous goods packaging design approvals are issued by each state's Competent Authority, and applications must be supported by a test report from a NATA-accredited laboratory or an equivalent. Because our testing and certification follow the UN Recommendations that also underpin international frameworks such as the IATA Dangerous Goods Regulations, the same UN-marked package is recognised for international transport as well as domestic use.

We don't just hand you a test report — our team manages the packaging design approval application on your behalf from start to finish, including documentation, marking information and submission to your state's Competent Authority, so testing leads directly to an approved, shippable package.

Why clients test with Falcon

NATA-accredited to ISO/IEC 17025

Our mechanical testing is independently accredited, and our reports satisfy the NATA-accredited test report requirement of every state's Competent Authority.

38 years of testing experience

Testing dangerous goods packaging since 1988.

Independent & Australian-owned

A specialist testing laboratory, not a division of a packaging supplier — so your result is independent and unbiased.

Why getting this right matters

Failed testing means redesigning and resubmitting packaging, adding time and cost to your project.
Incomplete or incorrect submissions can delay a packaging design approval.
Shipping dangerous goods in unapproved or incorrectly marked packaging is a compliance and safety risk.
Certification and approval take time to arrange — starting early reduces pressure on shipping deadlines.

Frequently asked questions

How long is UN packaging certification valid?

In Australia, UN packaging certification is valid for five years from the date of the design-type test. Revalidation testing is required before it expires to confirm the packaging still performs to the required standard.

Do I need a NATA-accredited test report for a dangerous goods packaging approval?

Yes. In Australia, each state's Competent Authority requires dangerous goods packaging design approval applications to be supported by a test certificate or report from a NATA-accredited testing facility, or an equivalent. Falcon's test reports satisfy this requirement, and we manage the application on your behalf.

What happens if my packaging fails a test?

We'll explain exactly which test wasn't met and why, so you can work out what needs to change — a material, a closure, a wall thickness — before resubmitting for retesting.

Does Falcon manage the approval application, or just the testing?

We manage your packaging design approval application from start to finish — preparing the test report, supporting documentation and marking information, and submitting the application to your state's Competent Authority on your behalf.

What packaging can Falcon test?

Drums, jerricans, pails, boxes, bags, IBCs, FIBCs and most other packaging types used for dangerous goods. See the packaging list above, or contact us if you're not sure your packaging is covered.

Do you test to international standards as well as Australian ones?

Yes. In addition to the ADG Code, we test to the UN Recommendations on the Transport of Dangerous Goods, and can advise on IATA Dangerous Goods Regulations requirements where packaging will also travel by air.

Request a testing quote

Tell us about your packaging and we'll come back with a clear scope, timeframe and price for UN dangerous goods testing.