UN Dangerous Goods Packaging

4G Combination Packaging & Box Testing

UN performance testing for fibreboard boxes used as combination packaging — the outer box and inner receptacles tested and certified together, so the finished pack can be reproduced and shipped exactly as approved.

NATA-accredited to ISO/IEC 17025 · 38 years of testing expertise · Independent & Australian-owned

What is 4G combination packaging?

"4G" is the UN code for a fibreboard box. Combination packaging pairs that outer box with one or more inner receptacles — bottles, tins or pouches — specified at the time of testing. It's one of the most common packaging types for chemical manufacturers, formulators, contract packers and any business shipping dangerous goods in boxed inner containers.

Fibreboard boxes marked with the UN 4G packaging code, orientation arrows and packaging group symbol on the closed carton

Outer & inner components

Fibreboard outer box
Inner receptacles
Cushioning & absorbent material
Closure methods

Why the packing instruction matters

Changing any component of an approved combination package can invalidate its certification.

A 4G box is only valid when packed with the exact inner receptacle, cushioning and quantity used at testing.
Switching to a different bottle, tin or pouch — even a similar one — can change how the package performs.
Adding, removing or changing cushioning material can affect drop and stack performance.
Talk to us before changing any component so we can confirm whether retesting is needed.

Tests we perform

Samples are conditioned before testing, then tested as a fully assembled package.

Conditioning (temperature & humidity)
Drop testing
Stacking testing
Closure integrity assessment
Close-up cross-section of corrugated fibreboard, representative of the outer packaging material used in 4G combination packaging

Approved exactly as built — every layer, every time.

From enquiry to certified packaging

A condensed view of the pathway — see the full process for more detail on documentation and approval.

01

Scope & Configuration

We confirm your outer box, inner receptacles and the dangerous good being packed.

02

Sample Submission

You send fully assembled samples, packed exactly as they will be in service.

03

Testing

We condition and test the assembled package to the relevant UN and ADG Code methods.

04

Certification & Marking

You receive a test report and the UN marking specification for your packaging.

05

Approval Application

We prepare and submit your packaging design approval application to your state's Competent Authority on your behalf.

Why clients test with Falcon

NATA-accredited to ISO/IEC 17025

Our mechanical testing is independently accredited, giving your test reports real weight.

38 years of testing experience

Testing dangerous goods packaging since 1988.

Independent & Australian-owned

A specialist testing laboratory, not a division of a packaging supplier.

Frequently asked questions

What's the difference between a 4G and a 4GV box?

A 4G box is tested and certified with a specific inner packaging and must always be packed exactly that way. A 4GV ('V' for various) design can be used with a range of suitable inner packagings — talk to us about which fits your product.

Can I change the inner bottle or add extra padding without retesting?

Not without checking first. Combination packaging is only valid when assembled exactly as tested. Talk to us before changing any component and we'll advise whether retesting is needed.

Who typically needs 4G combination packaging testing?

Chemical manufacturers, formulators, contract packers and any business packing dangerous goods into boxed inner containers for transport.

Can Falcon test a new inner packaging configuration for an existing approved box?

Yes — get in touch with the details and we'll scope what's required.

Request a testing quote

Tell us about your box, inner packaging and what it will carry, and we'll come back with a clear scope, timeframe and price.